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Industrial Heat Exchanger Specialists in Rugeley
Established in the 1980s, GDM Cooler Manufacturing has become a leading UK-based specialist in industrial heat transfer technology. Our expertise lies in the design, manufacture, and reconditioning of oil coolers, charge air coolers, and water radiators for diverse industries including OEMs, commercial vehicles, rail, and motorsport. With an in-house thermal prediction programme and a team of qualified engineers, we deliver bespoke and standardised cooling solutions tailored to exact client specifications. Our commitment to quality is underscored by ISO 9001:2008 certification and a focus on rapid lead times from concept to completion. We pride ourselves on maintaining strong customer relationships, offering technical support, and providing cost-effective repairs and spare parts.

Our facility in Rugeley, Staffordshire, houses advanced fabrication and machining capabilities, enabling us to handle complex projects efficiently. By combining decades of experience with continuous R&D investment, we ensure our solutions meet the highest standards of performance and reliability. Our services extend globally, supported by a reputation for resolving challenging cooling requirements with innovative approaches. Customer satisfaction remains central to our operations, reflected in our prompt response to all inquiries and dedication to transparency throughout the design process. As an exclusive UK manufacturer of aluminium plate and bar coolers, we offer unique advantages in time-sensitive applications.
Services
Oil Coolers Charge Air Coolers Water Radiators Industrial Heat Exchangers Cooler Repairs
Highlights and features
  • We have over 35 years of experience in industrial cooling solutions.
  • Our ISO 9001:2008 certification ensures rigorous quality standards.
  • We offer the fastest lead times in the market for custom designs.
  • Our in-house technical team provides expert design consultation.
  • We are the exclusive UK manufacturer of aluminium plate and bar coolers.
Associations and certifications
  • ISO 9001:2008
  • ISO 9606-2
What people say
Experienced, responsive Best solution in the market Successful cooling solutions Preferred designer and manufacturer Not many come close
Services
Oil Coolers
We design and manufacture high-performance oil coolers for industrial and mobile applications. Our solutions ensure optimal temperature control to prevent machinery overheating and extend equipment lifespan. Utilising advanced aluminium plate and bar technology, we provide both standard and customised units with rapid lead times.
Charge Air Coolers
Our charge air coolers enhance engine efficiency by reducing intake air temperatures in turbocharged systems. Designed for durability in harsh environments, these units are tailored for commercial vehicles, motorsport, and industrial machinery. We offer reconditioning services to restore performance to original specifications.
Water Radiators
Specialising in water radiators for OEM and aftermarket sectors, we provide corrosion-resistant solutions for demanding applications. Our capabilities include reverse engineering obsolete units and manufacturing replacements using marine-grade materials for offshore environments.
Bespoke Heat Exchangers
Leveraging thermal prediction software and ISO-certified processes, we develop tailored heat exchangers for unique cooling challenges. Our engineers collaborate closely with clients to optimise designs for high-ambient conditions or space-constrained installations.
Cooler Reconditioning
We offer comprehensive reconditioning of industrial coolers, including core replacement, pressure testing, and powder coating. Our ISO 9606-2 coded welders ensure fault-free repairs, with a 20-year track record of restoring units to full operational capacity.
Questions
What industries do you serve?
We support OEM manufacturers, commercial vehicle operators, rail networks, motorsport teams, and industrial sectors including mining, biogas, and offshore energy.
Can you repair obsolete cooler models?
Yes, our reverse engineering capabilities allow us to recreate obsolete units using modern materials and techniques while maintaining original specifications.
What materials do you work with?
We specialise in aluminium plate and bar, stainless steel, copper nickel, and titanium for corrosion-resistant solutions in harsh environments.
How quickly can you complete urgent orders?
Our rapid response team has delivered emergency repairs within 6 working days, significantly reducing downtime compared to OEM lead times.
Are your products ISO certified?
Yes, we operate under ISO 9001:2008 quality standards and employ ISO 9606-2 certified welders for guaranteed compliance.
Do you supply spare parts?
We maintain extensive stock of components, enabling assembly and dispatch of spare parts within 24-48 hours for most applications.